ATR-ASAHI GLASS
Process System (P) Ltd.
 
 
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KILO LAB SYSTEMS
 Universal Reaction / Distillation Units
Reactor Options
Glass, Glass lined, Hastalloy, SS, Triple Wall Glass Reactor
     
Operating Conditions  
Temperature
(–90°C) up to 220°C
Pressure

(A) Glass Triple Wall Reactor /Glass reactor (Full       vacuum up to 0.5 bar)

(B) SS, Hastlloy and Glass Lined reactor (Full
      vacuum  up to 0.6 bar)

 
special Design up to 20 bar
     
Capacities 10 L up to 500 L
     
Salient Features cGMP design
  Instrumentation & Control, Automation with Data Acquisition
  Skid Mounted
  Documentation
Reactor Bottom Pan
Glass lined : (20L, 50L, 100L, 250L),
Pre-insulated (with SS cladding), jacketed;,
Special Pfaudler “Pharma Glass” lining also available.
Cylindrical Jacketed Glass (Double Wall) up to 50L
 
SS, Hastalloy, Pre-insulated Jacketed
   
   
Reactor Top Cover
Glass top cover
Glass lined, SS, Hastalloy for pressure reactions (standard up to 6 bar, special design up to 20 bar)
   
 
Stirrer System
Glass lined: anchor, pitch Blade turbine curved blade turbine
PTFE lined: anchor,PBT,Paddle,etc.-multistage & interchangeable impellers also available Possibl
Glass : anchor; turbine, suction agitators
Motor: ex-proof, speed control by VFD or mechanical variator, Suitable gear box
Seal: Suitable MOC
Complete SS construction (option). SS hood for motor, gearbox, housing (standard)
 
Bottom Outlet Valve
Flush with zero dead volume : Glass / PTFE
Glass lined with temperature sensor (optional)
   
   
Reactor Bottom Pan – Raising / Lowering Device
Manual or motorized
Also removable after lowering
   
   
Safety Devices
Glass / PTFE Pressure Relief Valve
Rupture Disc
Translucent coating of glass components
   
   
Glass Overhead Assembly
 
The standard overhead glass assembly is designed to conduct reactions under reflux, followed by distillation. The following process equipment are standard
Cylindrical graduated feed vessel for controlled addition of liquid reactants.
Vapour pipe
Primary condensor
Vent condensor
Distillate Cooler
Phase Separator for azeotropic distillation with re-cycle of any phase. The design of the phase separator permits the the adjustment of interface layer height externally without disturbing any process pipeline.
Twin distillate receivers
Interconnecting glass process pipeline with high quality valves.
Comprehensive and rational pressure equalization process pipeline for hydraulic integrity of the complete system. Single point application of vacuum for the complete system.
   
   
Options
Two liquid feed vessels
Vacuum manifold
System w/o phase separator
Fractional distillation with infinitely variable reflux
   
   
Support Structure
Complete SS construction
Special designs for low headrooms
Suitable for installation in walk-in fume hoods
Skid mounted mobile units also possible
   
   
Flanges
Special design high strength re-enforced plastic as standard.
SS also available as option
SS nut bolts with compression springs as standard.
PTFE coated as option.
   
Online Sampling
Continuous on-line liquid sampling from the reactor
   
   
Single Fluid Heating Cooling Units
Compact unit for both heating As well as cooling
Advanced automation to precisely control temperature
Temperature range : -90°C up to 220°C
Fully transparent allowing clear vision of process
Minimum time to reach desired temperature
Compact unit
   
   
Instrumentation and Control
Standard instruments from well-known suppliers specified
Field-mounted instruments suitable for plant atmosphere
Desired level of instrumentation and automation
Desired level of access
PLC based automation
Possible to operate from control room
PH Probe with transmitter
   
   
Solid Handling Systems
Jet Mill Micronizer, Double Cone Vacuum Dryer, and Tray Dryer, Vibro-Sifters, Cream ointment & Planetary Mixer, Tripple Roll Mill / Ball Mill, Colloid Mill, Multimill
   
Mobile Glass Nutsche Filters
Suitable for acidic media filtrations
Vacuum is used to speed up filtration
Filter plate is made of PTFE / GF
PTFE cloth used for filter tissue
Mounted on wheels
   
   
Mobile Gas Scrubbers
Simple in design
Suitable for air & Exhaust clean up tasks
Ideal for scrubbing exhaust From small scale chemical plants
Ideal for studies & scale-up of gas scrubber systems
 
 
 
 
KILO LAB SYSTEM
 
 
 
 
ASAHI Double Jacketed
( Triple Wall) Reactor
 
 
 
 
 
 

Killo Lab Systems with
Raising/Lowering Device
 
 
 
 
 
 
 
 
 
 
 
 
 
Heating / Cooling System
 
 
Mobile Glass Nutsche Filters
 
Mobile Gas Scrubbers
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Address: 668, GIDC Makarpura, Vadodara 390 010, Gujarat, India. Phone: + 91 265 30 48 746 , Fax: + 91 265 26 33 423, Mobile: + 91 97234 34586,
E-mail: processplant@atrasahiglass.com