| |
KILO
LAB SYSTEMS |
 |
Universal
Reaction / Distillation Units |
|
|
|
|
 |
Reactor
Bottom Pan |
 |
|
 |
 |
Glass
lined : (20L, 50L,
100L, 250L),
Pre-insulated (with
SS cladding), jacketed;,
Special Pfaudler “Pharma Glass”
lining also available. |
 |
 |
Cylindrical Jacketed
Glass (Double Wall) up to 50L |
|
 |
SS, Hastalloy,
Pre-insulated Jacketed |
| |
|
| |
|
 |
Reactor Top
Cover |
 |
Glass top cover |
|
|
Glass
lined, SS, Hastalloy for pressure reactions
(standard up to 6 bar, special design up
to 20 bar) |
| |
|
|
|
|
|
Stirrer
System |
|
|
Glass lined: anchor, pitch Blade turbine
curved blade turbine |
|
|
PTFE
lined: anchor,PBT,Paddle,etc.-multistage
& interchangeable impellers also available
Possibl |
|
|
Glass :
anchor; turbine, suction agitators |
|
|
Motor:
ex-proof, speed control by VFD or mechanical
variator, Suitable gear box |
 |
Seal: Suitable
MOC |
 |
Complete
SS construction (option). SS hood for motor,
gearbox, housing (standard) |
|
|
 |
Bottom
Outlet Valve |
 |
Flush
with zero dead volume : Glass / PTFE
|
 |
Glass lined with
temperature sensor (optional) |
| |
|
| |
|
 |
Reactor
Bottom Pan – Raising / Lowering Device |
 |
Manual or motorized |
 |
Also removable
after lowering |
| |
|
| |
|
 |
Safety
Devices |
 |
Glass / PTFE Pressure
Relief Valve |
 |
Rupture Disc |
 |
Translucent coating
of glass components |
| |
|
| |
|
 |
Glass Overhead
Assembly |
| |
The
standard overhead glass assembly is designed
to conduct reactions under reflux, followed
by distillation. The following process equipment
are standard |
 |
Cylindrical graduated
feed vessel for controlled addition of liquid
reactants. |
 |
Vapour pipe |
 |
Primary condensor |
 |
Vent condensor |
 |
Distillate Cooler |
 |
Phase Separator for azeotropic distillation
with re-cycle of any phase. The design of
the phase separator permits the the adjustment
of interface layer height externally without
disturbing any process pipeline.
|
 |
Twin distillate
receivers |
 |
Interconnecting
glass process pipeline with high quality valves. |
 |
Comprehensive
and rational pressure equalization process
pipeline for hydraulic integrity of the
complete system. Single point application
of vacuum for the complete system. |
| |
|
| |
|
 |
Options |
 |
Two liquid feed
vessels |
 |
Vacuum manifold |
 |
System w/o phase
separator |
 |
Fractional distillation
with infinitely variable reflux |
| |
|
| |
|
 |
Support
Structure |
 |
Complete SS construction |
 |
Special designs
for low headrooms |
 |
Suitable for installation
in walk-in fume hoods |
 |
Skid mounted mobile
units also possible |
| |
|
| |
|
 |
Flanges |
 |
Special design
high strength re-enforced plastic as standard. |
 |
SS also available
as option |
 |
SS nut bolts with
compression springs as standard. |
 |
PTFE coated as
option. |
| |
|
 |
Online
Sampling |
 |
Continuous on-line
liquid sampling from the reactor |
| |
|
| |
|
 |
Single
Fluid Heating Cooling Units |
 |
Compact unit for
both heating As well as cooling |
 |
Advanced automation
to precisely control temperature |
 |
Temperature
range : -90°C up to 220°C |
 |
Fully transparent
allowing clear vision of process |
 |
Minimum time to
reach desired temperature |
 |
Compact unit |
| |
|
| |
|
 |
Instrumentation
and Control |
 |
Standard instruments
from well-known suppliers specified |
 |
Field-mounted
instruments suitable for plant atmosphere |
 |
Desired level
of instrumentation and automation |
 |
Desired level
of access |
 |
PLC based automation |
 |
Possible to operate
from control room |
 |
PH Probe with transmitter |
| |
|
| |
|
 |
Solid Handling
Systems |
 |
Jet
Mill Micronizer, Double Cone Vacuum Dryer,
and Tray Dryer, Vibro-Sifters, Cream ointment
& Planetary Mixer, Tripple Roll Mill
/ Ball Mill, Colloid Mill, Multimill |
| |
|
 |
Mobile
Glass Nutsche Filters |
 |
Suitable for acidic
media filtrations |
 |
Vacuum is used
to speed up filtration |
 |
Filter plate is
made of PTFE / GF |
 |
PTFE cloth used
for filter tissue |
 |
Mounted on wheels |
| |
|
| |
|
 |
Mobile
Gas Scrubbers |
 |
Simple in design |
 |
Suitable for air
& Exhaust clean up tasks |
 |
Ideal for scrubbing
exhaust From small scale chemical plants |
 |
Ideal for studies
& scale-up of gas scrubber systems |